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Digital Maturity Survey for the Chemical Industry
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Digital Maturity Survey for the Chemical Industry
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Full Name
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E-mail
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Company Name
This survey measures your company’s capabilities in Formulation Control, Quality/Batch Management, and Environment, Health, and Safety (EHS) management. (Scoring for Response Options: 1 = Never/Manual, 5 = Fully/Integrated)
Section A: Formulation, Production, and Yield Management
This section measures the management of recipes, batch tracking, and the control of continuous production processes.
A1. Are raw material substitutions and yield losses in production formulations tracked in real time, and is their impact on costs calculated instantly?
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A2. Are all raw material lot numbers used for each production batch recorded 100% within the system for forward and backward traceability?
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A3. Are the temperature, pressure, and pH data from critical production equipment (reactors, tanks, mixers) automatically linked to quality control results?
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A4. Are changes made to a product's formulation automatically updated across the system to affect all finished products that utilize that formulation?
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A5. Does production planning perform automatic scheduling by considering tank/reactor capacities, cleaning (CIP/COP) durations, and batch sizes?
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Section B: Quality, Regulation, and EHS (Environment, Health, and Safety)
This section measures the high levels of safety, hygiene, and regulatory compliance mandated by the chemical industry.
B1. Do the Quality Control (QC) results of incoming raw materials automatically block their release to production within the system?
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B2. Are Safety Data Sheets (MSDS/SDS) for all hazardous chemicals and substances entering or leaving the facility managed centrally, and are they accessible to field teams?
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B3. Are environmental data such as emissions, waste management, and water usage in production monitored in real-time for compliance with legal limits?
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B4. Are digital audit trails maintained in your Quality Control (QC) processes for compliance with industry standards such as Food and Drug authorities (FDA, EMEA, etc.) or ISO/GMP?
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B5. In the event of a cross-contamination risk on the production line, can the system instantly identify and quarantine all batches at risk?
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Section C: Supply Chain and Asset Management
This section measures the efficiency of critical equipment, long lead times, and storage conditions.
C1. Is the probability of critical equipment failure predicted using real-time sensor data, and is maintenance scheduled automatically?
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C2. Are the shelf life and storage conditions (temperature/humidity) of specific chemicals tracked in the system and automatically controlled during shipment or usage?
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C3. Are the ordering and logistics processes for long-lead-time raw materials optimized in the system to prevent any risk of process downtime?
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C4. Can maintenance technicians access work orders, spare parts inventory, and asset history via mobile devices while in the field?
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backward A1. trails
C5. Are customer complaints and returns for sold products instantly linked to the relevant production batch to initiate a root cause analysis?
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