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Digital Maturity Survey for the Automotive Industry
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Digital Maturity Survey for the Automotive Industry
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Full Name
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E-mail
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Company Name
This survey measures your company’s ability to manage Customer Demand (EDI), Production Agility, and Compliance with High-Quality Standards. (Scoring for Response Options: 1 = Never/Manual, 5 = Fully/Integrated)
Section A: Demand, EDI, and Supply Chain Integration
This section measures the speed at which you manage requests from OEMs and the level of synchronization with your supply chain.
A1. Is EDI (Schedule/Order) data from OEM customers automatically and error-free integrated into your production planning system?
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A2. Are JIT (Just-In-Time) or JIS (Just-In-Sequence) delivery orders automatically integrated into your shipping and logistics processes?
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A3. Are supplier orders automatically planned for future dates according to customer forecasts and updated on a regular basis?
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A4. Are shipping documents (ASN) automatically generated and transmitted to the customer portal after a material or product shipment?
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A5. Are your inventory levels continuously exceeding or falling below the system-defined safety stock levels based on demand variations and customer forecasts?
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of and the
Section B: Production Agility and Asset Management
This section measures your shop floor processes, lean manufacturing practices, and the management of your critical assets (machines/molds).
B1. Does the system capture actual time spent and actual scrap/waste quantities for each production order in real time?
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B2. Are machine and personnel capacities, along with mold lifetimes and maintenance stoppages, automatically considered in your production scheduling?
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B3. Does the system automatically plan maintenance for critical molds and fixtures according to the number of parts produced (production cycles)?
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B4. Does the system notify the planning team in real time when a bottleneck occurs at a shift or workstation?
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B5. Does the system regularly determine actions to reduce setup times based on analysis of historical production data?
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Section C: Quality Management and Traceability
This section measures product quality and traceability throughout the entire lifecycle, a critical area in the automotive industry.
C1. Does the system automatically block incoming raw material lots from entering production based on Quality Control (QC) results?
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C2. In the event of a customer return (NC), is it possible to instantly trace all raw material lots, workstations, and operators used in producing the affected part?
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C3. Does the system centrally manage all documents required for APQP (Advanced Product Quality Planning) and PPAP (Production Part Approval Process), ensuring revision control?
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C4. Does the system use Statistical Process Control (SPC) to automatically analyze defect rates of finished products and proactively identify process deviations?
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C5. In the event of a failure during the warranty period, is it possible to associate the failure’s cost and cause with the corresponding production lot and quality control records?
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